Lead, zinc, tin, and copper make up the majority of RG5, a tin bronze alloy sometimes referred to as leaded gunmetal or CuSn5ZnPb. Its exceptional wear resistance, high load-carrying capacity, good machinability, and resistance to corrosion make it perfect for use in equipment, particularly in bearings, bushings, and valves that are subjected to high loads or corrosive conditions like seawater.
For those who love machines, RG5 Bronze is more than just a metal alloy—it's a magic wand. This alloy, which is made from the remarkable CuSn5Zn5Pb5-C (CC491K), is a monument to creativity and dependability.
Correspondence of Standards: DIN 1705 CuSn5ZnPb, UNS C83600, ASTM B 505, BS 1400 LG2
Typical Mechanical Properties: (GZ=Centrifugal casting, GC=Continuous casting)
| 0.2%-Proof Strength (N/Mm2) | Tensile Strength (N/Mm2) | Elongation A (%) | Hardness HB | |
|---|---|---|---|---|
| GZ | 110 | 250 | 13 | 65 |
| GC | 110 | 250 | 13 | 65 |
Physical Properties:
- Density (kg/dm3): 8.9
- Coefficient of Thermal Expansion (10^-6 x 1/K): 18
- Thermal Conductivity (W/Km): 70
- Resistivity (nΩm): 110
Corrosion Resistance: (Relative scale for copper alloys: 1 – 5, where 5 means best resistance)
| Medium | Air | Fresh Water | Sea Water | Soap Solution, Alkaline | Weak Acids | Strong Non-Oxidizing Acids |
|---|---|---|---|---|---|---|
| Corrosion Resistance | 5 | 4 | 4 | 3 | 1 |
Nominal Composition (%):
| Element | Cu | Sn | Pb | Zn | Ni | P | Fe | Si | Mn | Al | S | Sb |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Min | 83.0 | 4.0 | 4.0 | 4.0 | – | – | – | – | – | – | – | – |
| Max | 87.0 | 6.0 | 6.0 | 6.0 | 2.0 | 0.1 | 0.3 | 0.01 | – | 0.01 | 0.1 | 0.25 |
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Composition:
A copper alloy with significant amounts of tin (Sn), zinc (Zn), and lead (Pb).
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Properties:
- Wear Resistance:One of its main advantages is its resistance to wear and friction.
- High Load Capacity: It can take severe weights, making it excellent for demanding mechanical parts.
- Corrosion Resistance: Particularly resistant to corrosive environments, including seawater.
- Good Machinability: The metal is easily machined and cast to exact forms and sizes.
- Self-Lubricating Properties: The presence of lead can provide lubrication, reducing friction.
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Bearings and Bushings:
extensively utilized for mechanical parts that rotate or slide when under load.
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Valves and Fittings:
Its corrosion resistance makes it suitable for plumbing and valve components.
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Other Machine Parts:
Utilized in various machinery for parts that require durability, strength, and resistance to wear and corrosion.
- RG5 is an industry name for a specific composition of tin bronze.
- Its precise chemical composition and qualities are specified by a number of international and UNS (Unified Numbering System) designations, including ASTM B505 C83600 and EN 1982 CC491K.
Because of its exceptional wear resistance, high load capacity, and superior corrosion resistance, RG5 Bronze is a suitable material for components in some types of valves, including globe, ball, and gate valves, among others. This alloy of tin and bronze works well in industrial settings and is frequently utilized for long-lasting mechanical components.
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Wear Resistance:
RG5 is a high-performance bronze alloy, known for its durability in applications involving friction and movement.
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Corrosion Resistance:
It offers good resistance to corrosion, making it appropriate for handling various fluids and working in industrial environments.
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High Load Capacity:
The material can withstand significant pressure and load, ensuring the longevity of valve components.
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Industrial Applications:
RG5 is used for various industrial components, including bearings and other mechanical parts, where its properties are beneficial for valve performance.
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RG5 bronze is specifically mentioned as a suitable material for globe valves due to its combination of wear resistance and corrosion resistance.
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Bushing and Mechanical Components:
Its excellent mechanical properties also make it ideal for self-lubricating bushings and other durable parts within valves.
